Outstanding Performance of the Flap-11 Magnetic Level Gauge in Sewage Pipeline Level Measurement

Case Background

In modern wastewater treatment systems, level measurement is a crucial component. Accurate level measurement not only prevents overflow but also optimizes the treatment process and improves system efficiency. Traditional level measurement methods, such as float level gauges and ultrasonic level gauges, often face accuracy and reliability issues in complex wastewater environments. To address these challenges, Suzhou Wastewater Treatment Plant decided to introduce the Flap-11 Magnetic Level Gauge for level measurement.

Technical Advantages of the Flap-11 Magnetic Level Gauge

1. High Precision: The Flap-11 Magnetic Level Gauge uses advanced magnetic flap technology to provide accurate level readings. Its patented wide panel offers a visual range of up to 60 meters.
2. Corrosion Resistance: All parts of the Flap-11 that come into contact with liquid are made of high-strength, corrosion-resistant materials, making it suitable for various acidic and alkaline wastewater environments.
3. Maintenance-Free: Traditional level gauges in wastewater environments are prone to clogging by impurities and require frequent maintenance. The Flap-11 has a simple design with no moving mechanical parts, significantly reducing maintenance frequency.
4. Remote Monitoring: The Flap-11 is equipped with the Reed-11 remote transmitter, supporting remote monitoring and data transmission, allowing operators to easily track level changes in real-time.

Implementation Process

1. Site Survey and Solution Design First, the technical team conducted a comprehensive survey of the sewage pipeline to understand the characteristics of the liquid, temperature, pressure, and other parameters. Based on this information, they developed a detailed installation plan and selected appropriate installation locations to ensure the accuracy and stability of the level measurements.
2. Installation and Commissioning During the installation process, the technicians followed the design plan rigorously to ensure a secure and reliable connection between the level gauge and the pipeline. After installation, initial commissioning was performed, and the Flap-11’s measurement accuracy and response speed were verified through comparative testing with standard level gauges.
3. System Integration and Training To achieve intelligent management, the Flap-11 level gauge was integrated into the wastewater treatment plant’s central control system, enabling real-time data transmission and monitoring. The technical team provided detailed training for the operators to ensure they could proficiently operate and maintain the level gauge.

Performance Results

After a period of use, the Flap-11 Magnetic Level Gauge demonstrated excellent performance in sewage pipeline level measurement:

1. Accurate Measurement: The level gauge provided reliable measurement data, effectively preventing overflow incidents.
2. Stable Operation: Despite the complex wastewater environment, the Flap-11 operated stably without requiring frequent maintenance, reducing manual intervention.
3. Data Analysis: Through the remote monitoring system, operators could promptly obtain information on level changes, providing data support for optimizing wastewater treatment processes.

Conclusion

The Flap-11 Magnetic Level Gauge has demonstrated superior performance in sewage pipeline level measurement due to its high precision, corrosion resistance, maintenance-free design, and intelligent monitoring capabilities. This case not only highlights the technical advantages of the Flap-11 but also provides an effective level measurement solution for other wastewater treatment plants.